Article 1.1.1 Subject content and application scope
I. This specification specifies the installation requirements and test run requirements for the mechanical equipment and metering equipment of the cement plant.
II. This specification is applicable to the mechanical equipment installation works of various newly-built, expanded and renovated cement plants.
Article 1.1.2 General requirements
I. The mechanical equipment installation works of the cement plant shall be implemented according to this specification.
II. For the mechanism and equipment uncovered in this specification or with special requirements, their installation, construction and acceptance shall be implemented according to the national current "Code for Construction and Acceptance of Mechanical Equipment Installation Engineering" or according to the relevant requirements of the accompanying documents.
III. During the construction, the construction personnel, if any unreasonable design and inconformity to the reality, shall propose to the relevant department timely, and may not conduct any construction according to the modified design until upon determination through study, and the installation organization shall not modify the design.
IV. The mechanical equipment, large spare parts and important materials adopted by equipment installation works must meet the design requirements and the product standard, and be provided with a product certificate. If there is no product certificate or there is any doubt on the quality, an inspection or test shall be carried out, and they shall not be used until meeting the requirements.
V. During the construction, the requirements of this specification shall be complied with; in addition, the relevant provisions for safety technology, labor protection, fire prevention, etc. of building installation engineering issued by the nation shall also be complied with.
VI. Before the construction of mechanical equipment installation works, an adequate preparation shall be made for the temporary buildings, transport road, water source, power supply, construction site, safety measures, main machines and tools, materials, labors, etc., and a reasonable arrangement shall be made, to ensure smooth construction.
VII. If there are requirements for constant temperature, shock resistance, dust prevention, moisture resistance, frost protection, etc. during the equipment installation procedure, the construction of this procedure may not be carried out on the installation site until the corresponding measures has been provided or taken.
VIII. Where the building is used as the load-carrying point of lifting and handling equipment, the allowable structure load capacity must be met.
IX. During the equipment installation construction, the general procedures in general equipment installation and main equipment installation shall be subjected to self-inspection seriously, and self-inspection records shall be made well. The main procedures of the main equipment shall be subjected to the joint inspection participated in jointly by construction organization and development organization seriously on the basis of qualified self-inspection, and the joint inspection records after the confirmation of both parties shall be made well. The inspection records of each procedure shall be complete and accurate and used as the completion and acceptance data.
Contents
Chapter 1 General Provisions
Section 1 Subject Content and Application Scope as Well as General Requirements
Section 2 Equipment Acceptance and Equipment Handling
Section 3 Foundation Acceptance and Scribing
Section 4 Equipment Positioning and Foundation Bolt Hole Grouting
Section 5 Dismantling and Cleaning of Equipment Parts as Well as Assembling of Connectors
Section 6 Engineering Acceptance
Chapter 2 Firing and Drying Equipment
Section 1 Installation of the Rotary Kiln
Section 2 Kiln Body Welding-Manual DC Arc Welding Method
Section 3 Installation of Dryer and Single-drum Cooler
Section 4 Repeatedly Push Grate Cooler Installation
Section 5 Preheater Installation
Section 6 Humidifying Tower Installation
Section 7 Pre-watering Pelletizer Installation
Section 8 Disk Pelletizer Installation
Section 9 Installation of Bucket Feeder and Slurry-measuring Drum
Section 10 Tertiary Air Pipe Installation
Section 11 Coal-Jetting Pipe Installation
Section 12 Mechanical Shaft Kiln Installation
Chapter 3 Mill and Large Gear Box
Section 1 Ball Mill Installation
Section 2 Vertical Roller Mill Installation
Section 3 Large Gear Box Installation
Chapter 4 Crushing Equipment
Section 1 Hammer Crusher Installation
Section 2 Impact Crusher Installation
Section 3 Jaw Crusher Installation
Section 4 Large Jaw Crusher Installation
Section 5 Cone Crusher Installation
Section 6 Roll Crusher Installation
Section 7 Roller Press Installation
Chapter 5 Mixing Equipment
Section 1 Clay Wash Mill Installation
Section 2 Mixer Installation
Chapter 6 Conveying Equipment
Section 1 Stacker and Reclaimer Installation
Section 2 Bucket Elevator Installation
Section 3 Level and Oblique Bucket Conveyer Installation
Section 4 Screw Conveyor Installation
Section 5 Fixed Belt Conveyor Installation
Section 6 Wobble Conveyor Installation
Section 7 Vibrating Conveyor Installation
Section 8 Chain Conveyor Installation
Section 9 Plate Conveyer Installation
Section 10 Installation of Grate Conveyor
Section 11 Installation of Buried Scraper Gunlock
Chapter 7 Pneumatic and Fluid Conveying Equipment
Section 1 Installation of Air Compressor
Section 2 Installation of Pneumatic Conveying Equipment
Section 3 Installation of Slurry Pump
Section 4 Installation of Oil Isolation Pump
Section 5 Installation of M Type F-K Spiral Pump
Section 6 Fan Installation
Section 7 Installation of Electromagnetic Vibratory Feeder
Chapter 8 Powder Selecting, Dust Collecting and Packing Equipment
Section 1 Installation of Rotoclone Collector
Section 2 Installation of Bag Dust Collector
Section 3 Installation of Horizontal Electric Precipitator
Section 4 Installation of Vertical Electric Precipitator
Section 5 Installation of Powder Concentrator and Coarse-fine Powder Separator
Section 6 Installation of Air Separator
Section 7 Installation of Fluidized Rotary Packing Machine and Piling Machine
Section 8 Installation of Rotary Screen
Chapter 9 Metering Equipment
Section 1 Installation of Electronic Belt Weigher
Section 2 Installation of Rail Weighter
Section 3 Installation of Platform Weighter
